Difference is Value

HEADQUARTERS in REPUBLIC OF KOREA

www.insstek.com

Media
Media

2024 | The Coolest Metal Applications at Formnext 2024

page information

Writer InssTek 작성일24-11-20 11:55

body text

It goes without saying that at Formnext attendees will see incredible solutions, whether for 3D printing, software or materials. But what should also not be ignored are the amazing applications that different companies are bringing to their booths. At Formnext 2024 especially there have been some incredible metal applications that we have seen around the show in different sectors including aerospace, automotive, dentistry and many more. That’s why we decided to take a look at some of the coolest examples that we saw this year, put below in no particular order.

InssTek’s Multi-Material Nozzle
The first application that has blown us away at Formnext is undoubtedly the multi-material rocket nozzle present at InssTek’s booth. The 3-ton rocket nozzle (measuring 301 x 201 x 567 mm and made in 600 hours) and extension (432x 270 x 169mm and made in 64 hours) were created using Directed Energy Deposition 3D printing in partnership with the Korea Aerospace Research Institute (KARI). The multi-material factor comes from the fact that each part was manufactured using the optimal material, a unique feature possible with InssTek’s DMT technology. For example, in the nozzle itself, the inner part is made of Al-Bronze with a cooling channel at 1mm intervals while the outer part is made of Inconel 625. Meanwhile, the extension was made using C-103, one of the most exciting materials currently being used in the space industry.

The resulting unified, high-performance unit is remarkable because combining these different metals enables the use of the strength of each one, allowing for the creation of intricate structures and functionalities that can enhance the efficiency and reliability of rocket engine components. According to InssTek, this breakthrough is the result of rigorous testing, including successful combustion trials. For example, to ensure the reliability of the multi-materials, each part was produced after verification through material research using the MX-Lab, including tests on tensile strength and thermal conductivity. The hope is that the success of these parts will help open the way for tailored solutions that meet the complex demands of modern aerospace. An incredible feat from the Korean space sector that hopefully will pave the way for even more breakthroughs in the use of additive manufacturing for rocket propulsion. You can learn more about InssTek’s solutions HERE or find out more about the application at InssTek’s booth D98 in hall 12.0 at Formnext.

Contact

For questions about InssTek news or media, please contact:

Theo Shin

Director​,
AM Technical Sales Division

  • +82 42 935 9646
  • sales@insstek.com